Servo Press: Compact Servo Press

Features

Servo Press, Compact Servo Press

Slim

Environmentally fridnly

Improvement of productivity

Safety Design

High Quality


Monitor (Zone) Judgment function

Judgment is made with upper and lower limit which is set at any points during pressing as a zone.
"Section Monitor" and "Back Monitor" are selectable.

  • Section Monitor
  • Back Monitor


Dynamic Stall (D-ST) Function

Load cell on the press unit feeds back pressing load real-time, and control the servo motor
Target load to be hold by monitoring the load applied on the joint

Dynamic Stall (D-ST) Function
Compact Press Tool Compact Press Tool
ModelSPC010-20(-F)SPC020-20(-F)SPC030-20(-F)SPC050-20(-F)SPC100-20(-F)
Press Max. Load (KN)10203050100
Press Continuous Rated Load (KN)4.17.510.425.142.5
Max. Stroke (mm) *1200
Max. Feeding Speed (mm/s)200310235255151
Max. Pressing Speed (mm/s)120220155170100
Break Sustain Load (N)1962944909801960
Press Repeat Accuracy3σ/ X-bar = ± 1.5%
Repeatability (mm) *2±0.01
Length (mm)545650745862977
Weight (kg) *313 (14)35 (36)49 (51)110 (117)145 (153)
Press Control UnitSPU50C-40SPU50C-5KSPU50C-5K2

*1 Please contact us for special strokes.
*2 Under the conditions of Estic testing standard
*3 ( ): With Flange Plate

Press Control Unit, SPU50

Control unit to drive and control a single press unit with high quality and accuracy

  • 4 types of control mode including Load Control Position Monitoring, Position Control Load Monitoring are equipped as standard functions
  • Monitor (Zone Judgment) Function, Dynamic Stall Function enable high quality pressing
  • Easy to analyze pressing failure by using pressing result history (max. 5120 records), system error history (50 records) stored in Control Unit
ModelSPU50C-40SPU50C-5KSPU50C-5K2
Control power supplySingle phase AC200～230V±10%　50/60Hｚ
Main power supplyThree phase AC200～230V±10%　50/60Hｚ
Main power capacity
(At rated operation)		1.7kVA3.7kVA8.0kVA
External dimensions (mm)W87 x H255 x D205W117 x H275 x D211W117 x H298 x D208
Weight (kg)3.43.55.6

4 Modes of Control

Entering one of the four control modes and inputting the required parameters are the only steps in programming the systems.
Using the management software (option) enables shorter set-up time.

4 Modes of Control
Master Control Unit, ENRZ-MU50

High performance high expandability commuication and control unit for multi press
Easy to control multiple presses without complicated PLC logic
Various ways of controls enable high quality pressing

  • Easy programming in 3 stages
  • Possible to create 4 working groups to control and run simultaneously by 1 Master Control Unit
  • Various Fieldbus options available (DeviceNet, Profibus-DP, Profinet, EtherNet/IP, CC-Link)
Power Supply specificationsAC100V～230V ±10%　80W
Display and Panel6 Characters x 2 lines 7 Segments LED Display, Display Lap (ST1, S2, ST3, ST4),Function Key x 6
Max. numbers of Press and
Nutrunner to be connected		31 Spindles and Presses (AU50: 30 Spindles, SPU50: 10 Presses, Total of 31 units)
Max. numbers of program99 Programs
Communication portRS-232C (PC Data output, Serial Printer)
PANEL (Touch Screen RS-422)
PLC (PLC RS-232C, RS-422)
NET1 (Local Unit RS-485)
COM (Future use RS-422)
ETHERNET (Ethernet 10/100BASE-T)
PC-USB (Management Software)
FIELDBUS（DeviceNet・Profibus・CC-Link・Ethernet/IP・Profinet：Option）
Memory functionFastening Program, Press Program, System Parameter, I/O allocation,
Fastening Result item, Fastening Result Hsitory,
System Error History (CF Card backup)
Data memory numberFastening/Press Result Hsitory (Max. 20,000 records)
Torque Curve/Press Curve (Max. 50 records)
System Error History (Max. 200 records)
USB Flash DriveStore Fastening/Press Result on USB Flash Drive
Outer Dimensions (mm) W83 x H225 x D206
Weight (kg)2.7
ModelOption
FieldbusI/O
DeviceNetProfibusCC-LinkEtherNet/IPProfinetExtend I/ORemoto I/O
ENRZ-MU50-NNN
ENRZ-MU50-NEN●
ENRZ-MU50-NER●●
ENRZ-MU50-DNN●
ENRZ-MU50-DEN●●
ENRZ-MU50-DER●●●
ENRZ-MU50-PNN●
ENRZ-MU50-PEN●●
ENRZ-MU50-PER●●●
ENRZ-MU50-CNN●
ENRZ-MU50-CEN●●
ENRZ-MU50-CER●●●
ENRZ-MU50-ENN●
ENRZ-MU50-EEN●●
ENRZ-MU50-EER●●●
ENRZ-MU50-TNN●
ENRZ-MU50-TEN●●
ENRZ-MU50-TER●●●

  • Torque Transducer Cable

    • ModelLength (m)
    ENRZ-CVＴN2-0505
    ENRZ-CVＴN2-10010
    ENRZ-CVＴN2-15015
    ENRZ-CVＴN2-20020

  • Torque Transducer Relay Cable

    • ModelLength (m)
    ENRZ-CVＴN-0303
    ENRZ-CVＴN-0606
    ENRZ-CVＴN-10010
    ENRZ-CVＴN-15015

  • Motor Cable

    • ModelLength (m)
    ENRZ-CVMN2-0505
    ENRZ-CVMN2-10010
    ENRZ-CVMN2-15015
    ENRZ-CVMN2-20020
    ENRZ-CVMN5-050 *5
    ENRZ-CVMN5-100 *10
    ENRZ-CVMN5-150 * 15
    ENRZ-CVMN5-200 *20

    * For SPC050, SPC100


  • Motor Relay Cable

    • ModelLength (m)
    ENRZ-CVMP-0303
    ENRZ-CVMP-0606
    ENRZ-CVMP-10010
    ENRZ-CVMP-15015
    ENRZ-CVMP5-030 *3
    ENRZ-CVMP5-060 *6
    ENRZ-CVMP5-100 *10
    ENRZ-CVMP5-150 *15

    * For SPC050 and SPC100


  • T06 Motor Conversion Cable

    • For SPC010 (Press unit SPC010 accessories)

    ModelLength (m)
    ENRZ-CVMN40-0050.5

  • T20 Motor Conversion Cable

    • For SPC020, SPC030 (Press unit SPC020, SPC030 accessories)

    ModelLength (m)
    ENRZ-CVMN5K-0101

    * Only for SPC050, SPC100

  • Resolver Cable

    • ModelLength (m)
    ENRZ-CVRN-0505
    ENRZ-CVRN-10010
    ENRZ-CVRN-15015
    ENRZ-CVRN-20020

  • Resolver Relay Cable

    • ModelLength (m)
    ENRZ-CVRP-0303
    ENRZ-CVRP-0606
    ENRZ-CVRP-10010
    ENRZ-CVRP-15015

  • T06 Resolver Conversion Cable

    • For SPC010 (Press unit SPC010 accessories)

    ModelLength (m)
    ENRZ-CVRN40-0050.5

  • T20 Resolver Conversion Cable

    • For SPC020, SPC030, SPC050, SPC100 (Press unit SPC020, SPC030 accessories)

    ModelLength (m)
    ENRZ-CVRN5K-0101

    * Only for SPC050, SPC100

  • T06 Brake Cable

    • For SPC010 (Press unit SPC010 accessories)

    ModelLength (m)
    ENRZ-CVRN5K-0100.5

  • Brake Cable for SPC Series

    • ModelLength (m)
    ENRZ-CVBN-0505
    ENRZ-CVBN-10010
    ENRZ-CVBN-20020

    Note: Not required for SPC050 and SPC100

  • Power Supply Cable

    • Press control unit accessories

    ModelLength (m)
    ENRZ-CVDC2-0303

  • MU50 Power Supply Cable

    • Master control unit accessories

    ModelLength (m)
    ENRZ-CVDC3-0303

  • NET Cable

    • SPU50C to SPU50C

    ModelLength (m)
    ENRZ-CVNK2A-0020.2
    ENRZ-CVNK2A-0101
    ENRZ-CVNK2A-0202

  • NET Cable

    • MU50 to SPU50C

    ModelLength (m)
    ENRZ-CVNK3M-0030.3
    ENRZ-CVNK3M-0101
    ENRZ-CVNK3M-0303
    ENRZ-CVNK3M-10010

  • NET Terminal End Resistor

    • Attach to the final station (press control unit) when configuring a multi-axis system.

    NET Terminal End Resistor
    Model
    ENRZ-CVST3

Master Control System

Master Control Unit connects with PLC by Serial Connection and controls max. of 10 Presses
It reduces wiring, and enables to send results data to PLC

Standard System

1 to 1 control system, and control via I/O

Standard System
No.NameLength（m)Model
1Torque Transducer Cable5ENRZ-CVTN2-050
10ENRZ-CVTN2-100
15ENRZ-CVTN2-150
20ENRZ-CVTN2-200
2Motro Cable5ENRZ-CVMN2-050
10ENRZ-CVMN2-100
15ENRZ-CVMN2-150
20ENRZ-CVMN2-200
5ENRZ-CVMN5-050
10ENRZ-CVMN5-100
15ENRZ-CVMN5-150
20ENRZ-CVMN5-200
3Resolver Cable5ENRZ-CVRN-050
10ENRZ-CVRN-100
15ENRZ-CVRN-150
20ENRZ-CVRN-200
4Torque Transducer Relay Cable3ENRZ-CVTN-030
6ENRZ-CVTN-060
10ENRZ-CVTN-100
15ENRZ-CVTN-150
5Motor Relay Cable3ENRZ-CVMP-030
6ENRZ-CVMP-060
10ENRZ-CVMP-100
15ENRZ-CVMP-150
3ENRZ-CVMP5-030
6ENRZ-CVMP5-060
10ENRZ-CVMP5-100
15ENRZ-CVMP5-150
6Resolver Relay Cable3ENRZ-CVRP-030
6ENRZ-CVRP-060
10ENRZ-CVRP-100
15ENRZ-CVRP-150
7T06 Motor Conversion Cable0.5ENRZ-CVMN40-005
8T20 Motor Conversion Cable1ENRZ-CVMN5K-010
9T06 Resolver Conversion Cable0.5ENRZ-CVRN40-005
10T20 Resolver Conversion Cable1ENRZ-CVRN5K-010
11T06 Break Cable0.5ENRZ-CVBN40-005
12SPC series common Break Cable5ENRZ-CVBN-050
10ENRZ-CVBN-100
20ENRZ-CVBN-200
13Power Supply cable *13ENRZ-CVDC2-030
14MU50 Power Supply Cable *23ENRZ-CVDC3-030
15NET Cable
（SPU50C⇔SPU50C）		0.2ENRZ-CVNK2A-002
1ENRZ-CVNK2A-010
2ENRZ-CVNK2A-020
16NET Cable
（MU50⇔SPU50C）		0.3ENRZ-CVNK3M-003
1ENRZ-CVNK3M-010
3ENRZ-CVNK3M-030
10ENRZ-CVNK3M-100
17NET Terminal Resistor *3-ENRZ-CVST3
18Serial Communication Cable1.5ENRZ-CVSR-015
5ENRZ-CVSR-050
10ENRZ-CVSR-100
19Serial Printer Cable3ENRZ-CVSP-030
5ENRZ-CVSP-050
10ENRZ-CVSP-100
20CHK Connector3ENRZ-CVCK-030
21Control Connector *1-ENRZ-CNAU
22Control Connector-ENRZ-CN14-CR
23PLC Connector-ENRZ-CN15-PL
24PANEL Connector-ENRZ-CN9-PA
25EX Connector-ENRZ-CN36-EX
26Remote I/O Connector-EH2-FCN04-RM
27AU40 Battery *1-ENRZ-BATT
28P/B Connector *4-SPCNPB

*1 Included in Press Control Unit
*2 Included in Master Control Unit
*3 This is required on the end of NET connection
*4 Included in Press Unit

Management Software "ENRZ-PC50" exclusively for Z50 series enables various parameters editing.

  • OS compatibility: Windows10, Windows8/8.1, Windows7 SP1, WindowsVista SP1.2 32bit, WindowsXP SP3 32bit
  • Language: Japanese, English
  • Communication interface: USB, Ethernet, RS-232C
System Settings

Display System parameters of controller and edit them

Display and edit press parameters for AXIS control unit

Press Parameter Settings Press Parameter Settings
Internal PLC program

Simplified internal PLC function is provided, and programming, saving, reading, verifying of PLC Logic can be made
Functions for editing logic program are located in each tab

Press Result History

Load, display and print press result history stored in the controller.

Press Curve History

Display and print Press curve on AXIS unit or Press curve on Press Control Unit
Items for Fastening (Pressing) result data can be selectable

System error history

Display and print System error on Controller

Maintenace

Functions like "Torque, Angle, Press, Position monitoring""Signal monitoring and signal input" are available

I/O allocation

Allocate signal on each I/O port.
And also allocate bit signal, word data for Fieldbus

Data logger system　ESW-DL

This software collects tightening (pressing) data from ESTIC’s controllers through Ethernet connection.
This is a solution to fit requirements for data management on safety critical process which requires traceability.

  • The software works for connecting with combination of different series of controllers.
  • Data output by a controller is stored in a database and displayed on the screen.
  • Torque (Press) graph can be displayed on the screen as well.
  • Obtained tightening (pressing) data can be exported with excel format on schedule, and it makes easier for data analysis.